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Not one shred of evidence supports the notion that life is serious.
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Corporation :
Applications : Applied Films |
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Control Problems Shattered in Glass Coating Process
The
Applied Films Corporation "Venture 5000" vacuum coating machine
is used to coat glass with silicon dioxide and Indium/Tin/Oxide (ITO). This
coated glass is then sold to companies around the world that manufacture liquid
crystal displays. These liquid crystal displays are used in cell phones, calculators,
game machines, computers and a variety of other displays. The control system
on the Venture 5000 coating equipment uses a SoftPLC in conjunction with Allen-Bradley
1771 series I/O. This PLC is then connected via Ethernet to a computerized
control console that uses touch screen input to control the machine and computer
monitors to provide all instrumentation displays such as pressures, gas flows,
and transport drive speeds.
| The "Venture 5000" employs trays loaded
with rectangular panes of glass, called lites, that are transported
at precisely controlled speeds through a plasma created with magnetron
cathodes. These cathodes use a process called sputtering to place
an extremely thin coating onto the glass. Gas pressures and flows
are controlled precisely by PID equations in the SoftPLC. The
SoftPLC also controls the motor speeds and the power supplied
to the cathodes. The power supplies are manipulated via a serial
interface using SoftPLC's TOPDOC Loadable Instructions (TLIs)
which were custom created by Applied Films Corporation to interface
with Advanced Energy Inc. power supplies. On versions of the Venture
5000 that use cryogenic pumping, the pumping system is also controlled
via serial communication with another custom set of instructions.
Applied Films chose to move to SoftPLC for several reasons. There
is an obvious cost advantage to SoftPLC over programmable controllers
of similar power. SoftPLC was a comfortable fit for Applied Films
because of our experience with ladder logic, and particularly
Allen-Bradley style ladder logic. It also allowed us to continue
using the I/O equipment we are familiar with. The major reason
for the switch was the tremendous power and flexibility offered
by the TLI's. We were able to craft instructions that exactly
met our needs for serial communications and complex mathematics.
Price, familiarity, POWER! |

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Last modified: January 2, 2007
Copyright © 2008 SoftPLC Corporation
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