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SoftPLC Corporation : A-B Conversions

Continuing to use obsolete Allen-Bradley equipment is costly - not only due to spare parts costs, but also in reduced productivity because of the proprietary communication network limitations, memory limits, and other limits founded in older technology.

SoftPLC is the only product that provides a smooth, inexpensive upgrade path for users of Allen-Bradley PLC equipment - in many cases, better than A-B can do!

If you have a control system using the original PLC (1774 Series), PLC-2, PLC-3, PLC-5 or SLC-500, you can easily retrofit the system to a SoftPLC based system - with minimal re-engineering or disruption to your business.

In many cases, the original I/O racks/modules, field wiring, and HMI/SCADA can be left intact or require only minimal changes. Then, over time, you can retrofit other parts of the system as it makes sense to do so. With SoftPLC's open architecture, you have a lot of options, both with today's technology and future technologies!

In other cases, based on the age and configuration of the A-B equipment, it may be more cost effective to convert the logic and documentation but replace the A-B hardware. Contact a SoftPLC sales engineer to discuss your existing system and options for upgrade.

SoftPLC has on staff engineers that used to work for A-B, and others that have many years of experience with A-B PLC products. We have converted hundreds of A-B PLC systems, providing customers with SoftPLC based control systems, giving them more functionality, with minimal engineering, at the lowest cost possible.

Type Overview of Upgrade Process
PLC-5 to SoftPLC

SoftPLC provides an email service to convert PLC-5 ladder logic from .PC5 format and program documentation from 6200 .TXT format.

  1. email exported RS-Logix5 or 6200 text files for logic and documentation to SoftPLC for conversion. ($150 fee per program)
  2. Use Hardbook-PCI or SoftPLC Processor with a 1784-PKTX card to interface to existing A-B I/O.
  3. Replace PLC-5 CPU with 1771-ASB/ASC Remote I/O Adapter.
SLC-500 to SoftPLC

SoftPLC provides an automated web utility that converts a SLC-500 program and documentation for use in SoftPLC.

  1. Use SLiCk Convert Utility on the SoftPLC website to convert logic and documentation; conversion provides equivalent Tealware I/O modules. ($195 fee per program)
    If you want to re-use SLC I/O:
  2. Use Hardbook-PCI or SoftPLC Processor with a 1784-PKTX interface card.
  3. Replace CPU with 1747-ASB Remote I/O Adapter.
PLC-2 to SoftPLC

SoftPLC provides an email service to convert A-B PLC-2 or 1774 PLC programs and documentation to fully documented SoftPLC programs. The $750 fee of this service includes loan of a TOPDOC PLC-2 package, interface cable, and conversion services.

For all PLC-2 conversions, you need to email program and documentation to SoftPLC and upload logic with TOPDOC PLC-2. (Send text version of documentation files if available).

  PLC-2/30 or PLC-2/20 to SoftPLC
  1. Replace PLC-2 CPU with a Hardbook-PCI or SoftPLC Processor and a 1784-PKTX card.
  2. If applicable, convert local I/O adapters with 1771-ASB/ASC remote I/O adapters.
  Mini-PLC-2

Note: The cost of the 1784-PKTX and 1771-ASB/ASC remote I/O Adapter makes the upgrade path often not cost justifiable. Sometimes it is better to replace the entire system with Tealware instead, especially if older 8 point modules were used.

  1. Use Hardbook-PCI or SoftPLC Processor with a 1784-PKTX card.
  2. Replace PLC-2 CPU with 1771-ASB/ASC Remote I/O Adapter.
PLC-3, PLC-5/250, SoftLogix5 to SoftPLC Contact us at info@softplc.com for conversion details and pricing information, as these are quoted per application.

Note: For any system which uses Flex I/O, the same conversion principle applies: Flex has a 1794-ASB Remote I/O Adapter, just as in A-B I/O.

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Last modified: May 23, 2007

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SoftPLC and TOPDOC are registered trademarks of SoftPLC Corporation. All other trademarks are the property of their respective owners.
This website is produced by SoftPLC Corporation "as is" without warranty of any kind, either expressed or implied, including, but not limited to merchantability, fitness or non-infringement. In no event shall SoftPLC Corporation be liable for any special, indirect or consequential damages or any damages whatsoever resulting from loss of use, data or profits, arising out of or in connection with the use of any information posted on this site. . . . .